• HOW TO – Extend 4×4 Differential Breathers – Part 1

    All 4×4’s and offroad vehicles should have a differential or diff. A diff transfers the power from the drive-train to the vehicles wheels. As the differential gets hot with use, it needs to breathe or equalise the pressure build up with the outside air pressure. To achieve this a differential breather is uses. It consists of a one way valve that lets air out but prevents water, dust and anything else from entering the differential. However when a hot differential is cooled suddenly as when a 4×4 drives through water, the difference in temperature causes the air pressure in the diff to drop sharply. As the diff breather is a one-way valve, this causes whatever is surrounding the diff to be sucked in through the oil seals. With the case of a water crossing, water is sucked into the diff where it mixes with the oil and causes all sorts of problems.

    Extend 4×4 Differential Breathers

    To overcome this you would need to extend your breathers to a point where they can breathe pure air.

    Step 1 – Parts Needed For 4×4 Differential Breather Extension

    I bought these two fittings from a local store for R10 each. 1/8 inch thread to 6mm. This should fit most Toyota Hilux’s.

    Toyota Hilux Diff Breather

    Toyota Hilux Diff Breather



    4×4 Differential Breathers – Part 2
    will discuss in detail the process of extending your differential breathers. We will 1st extend the 4×4 Differential Breathers on a IFS Toyota Hilux and then on a Landrover Defender 300TDI.

     August 20th, 2009  t.theron   No comments